EV Stamped Parts

EV Stamped Parts

1.4 mm SCGA440-45
OP10–OP60 / 6 single-operation dies
390 × 735 mm blank
Tooling and stamped-part production supported by Changdong
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Description

EV Stamped Parts Produced With Six Dedicated Press Tools

 

Changdong produces these EV Stamped Parts from 1.4 mm SCGA440-45 sheet using six single-operation dies from OP10 through OP60.

The starting blank is 390 × 735 mm, with approximately one finished part produced per production cycle. The three project photos show all six dies in open condition, making the actual scale of the tooling program visible instead of reducing the process to a simple six-step description.

Based on the LW and UW markings visible on the photographed tools, the six die sets represent approximately 9.58T of upper- and lower-tool mass combined. Changdong manages those tools and the stamped-part production under the same manufacturing program.

OP10 and OP20 single-operation dies for EV stamped part production

 

Product Parameters

 

Item

Specification

Product Name

EV Stamped Parts

Part Material

SCGA440-45

Material Thickness

1.4 mm

Blank Size

1.4T × 390W × 735P mm

Production Route

OP10 / OP20 / OP30 / OP40 / OP50 / OP60

Tooling

6 Single-Operation Dies

Output

Approximately 1 Part per Cycle

Tooling Support

Designed, Built and Maintained by Changdong

 

Six Dies, Approximately 9.58T of Tooling

 

The die markings visible in the project photos give a useful picture of the physical tooling behind this stamped component.

These figures are taken from the LW and UW markings shown on the photographed dies. They describe the actual upper- and lower-tool weights visible in this project rather than a generic tooling-capability range.

 

Operation

Upper Tool (UW)

Lower Tool (LW)

Approx. Total

OP10

750 kg

1390 kg

2140 kg

OP20

625 kg

820 kg

1445 kg

OP30

560 kg

880 kg

1440 kg

OP40

630 kg

1150 kg

1780 kg

OP50

545 kg

800 kg

1345 kg

OP60

520 kg

910 kg

1430 kg

Six-Die Total

3630 kg

5950 kg

9580 kg

 

Why the Six Dies Do Not All Weigh the Same

 

OP10 is visibly the heaviest set in the photographed group at approximately 2.14T, while OP50 is about 1.35T. We do not expect six tools in one production route to use identical structures.

Each operation has its own working area, support requirement, moving components and plate arrangement. The tool structure follows what that particular stage has to do rather than a standard weight target imposed across the project.

This is also why Changdong manages tooling cost and maintenance by actual OP instead of treating "six single-operation dies" as six copies of the same construction.

The exact stamping function assigned to each station follows the released process data; we do not infer an OP function from its number or external appearance alone.

 

OP30–OP40 Show the Scale of the Middle Tooling Group

 

OP30 and OP40 open single-stage dies for EV stamped part production

OP30 and OP40 shown in open condition with the stamped component displayed beside the tooling.

 

For a stamped-parts customer, these tools are production assets behind the order rather than products that need to be purchased separately.

Changdong keeps the six dies together as one manufacturing program. Tool identification, maintenance history and changes to working components remain associated with the relevant OP so later production does not depend on workshop memory.

That becomes important over repeated orders. OP30 may receive maintenance while OP40 remains untouched; the production record needs to preserve that difference instead of recording only that "the tooling was serviced."

 

Tool Ownership Changes Our Response to a Part Problem

 

Changdong is not buying these six tools from another die supplier and then using them only as production equipment. We design and manufacture stamping dies ourselves.

If a production part begins to change, our stamping team can take the actual sample back to the toolmaking team. The relevant die can be opened, measured and corrected in the same facility.

Our Dongguan tooling operation includes 13 die design engineers, CNC machining, a 3-meter gantry CNC, six WEDM machines, EDM, grinding, high-speed drilling, die fitting and press tryout.

For customers sourcing EV Stamped Parts, this removes one supplier interface from the problem-solving loop. The company producing the component also has direct control of the tooling used to make it.

 

We Manage Six Tools as Long-Term Production Assets

 

Tool identity stays with the OP

OP10 through OP60 remain individually identifiable so a serviced insert, repaired component or setup change can be traced to the correct die.

Maintenance does not reset the whole process

If one tool needs service, the other five do not automatically lose their approved condition. We inspect the affected operation and then confirm the finished part before releasing the next production batch.

Repeat orders use an existing baseline

Previous production records, approved parts and tooling history give the next order a known starting condition instead of treating every production batch as a new development program.

 

OP50–OP60 Complete the Physical Tooling Set

 

OP50 and OP60 open single-stage dies used for EV stamped component production

OP50 and OP60 complete the photographed six-die tooling group used for this stamped component.

 

The three photographs together show the complete OP10–OP60 tooling group rather than isolated examples from unrelated projects.

For the customer, this means the supply program is backed by six identifiable production tools with known physical assets behind the finished component.

For Changdong, it means tooling condition becomes part of production planning. We know which die has been serviced, which tool is entering the next production run and which first-off sample needs additional attention after maintenance.

 

Finished-Part Supply Is More Than Running the Press

 

The customer orders stamped components, not six separate tool-maintenance projects.

Our job is to keep material, tooling, stamping and inspection coordinated so the part leaving OP60 continues to meet the agreed production requirement.

When tooling maintenance is required, we manage that work behind the supply program and verify the stamped result before regular production resumes.

This is the model Changdong uses for ongoing EV Stamped Parts supply: the dies remain our production assets, while the customer receives the approved component and the required production consistency.

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