Sheet Metal Mould

Sheet Metal Mould

This Sheet Metal Mould project is based on 1.0 mm VW 50065-CR2-GI40/40-U sheet and a large 3660 x 1450 mm die-set footprint. The dimensions indicate that stiffness, press fit, handling, and service access deserve the same attention as the forming surfaces.
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Description

Product Parameters

 

Item

Specification

Product Name

Sheet Metal Mould

Project Reference

BH12

Part No.

4MQ_803_419(420)

Version

Rev1.0

Part Material

VW 50065-CR2-GI40/40-U

Thickness

1.0 mm

Die Set Size

3660L x 1450W mm

Bottom Plate Size

3660L x 1450W x 800H mm

 

1

Large Tool Structure

A sheet metal stamping mould of this length needs a stable upper and lower structure so that local deflection does not change the gap at cutting or forming areas. The 3660 mm length should be checked against bolster size, clamping positions, lifting capacity, and the route into the press. For the Sheet Metal Mould, support pillars and plate thickness are arranged around actual load zones rather than spread uniformly. Replaceable working inserts are useful where trim edges, pierce points, or local forms are expected to wear before the main casting or plate structure.

Coated Sheet Forming

A sheet metal press mould working with GI40/40 coated material needs controlled clearance and smooth contact surfaces. Excessive sliding can mark the coating, while tight radii may increase galling or split risk. The sheet metal forming mould sequence should keep the surface or profile stable before final holes and trimming line are fixed. Where a sheet metal tooling mould includes large pads, pressure balance is checked across the full length. The same care applies to a metal sheet mould used for a broad panel, because local springback can change assembly fit even when the overall outline appears correct.

Tryout and Service

During the first Sheet Metal Mould trials, measurements are taken from intermediate parts as well as the final sample. Engineers review hole position, flange angle, profile, trimming line, and tool marks, then correct the station where variation starts. Guide elements, wear plates, and pressure components should be reachable without stripping the entire tool. Lifting points and die clamping areas need clear markings for a tool of this size. Scrap chutes may use embossed sheet material, and a pneumatic cylinder-driven vibrator can be added if large offcuts tend to stop or overlap.

Compliance and Technical Qualification

 

Large sheet metal mould work requires more than machining capacity. A supporting certificate area can be used to display ISO 9001, IATF 16949 when applicable to automotive supply projects, high-tech enterprise documentation, export operation qualification, and patents related to integrated forming, trimming, blank holding, or die-structure improvement.

For this Sheet Metal Mould page, the purpose of the certificate module is to make the engineering background visible. It gives overseas buyers a concise reference for quality-system control, legal export capability, and accumulated tooling know-how before they move into drawing review, quotation, and sample approval.

product-1200-848

 

9001

 

FAQ

 

Q: Which data should be confirmed before the large tool is designed?

A: Core files are the press specification, die technical standards, 2D drawing, and corresponding 3D drawing. Please also state the press-bed dimensions, maximum die weight, feed or transfer method, material condition, annual volume, and inspection datums. These details allow Changdong to review the tool footprint and operation route against real plant limits before machining begins.

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