Automotive Press Die

Automotive Press Die

This Automotive Press Die project uses 1.5 mm CR3-GI50/50-U material and a 436 mm wide blank at 210 mm progression. The supplied 3650 x 900 x 750 mm tool size, 325.9 T total force, and main and backup press data make press compatibility and load distribution central to the design review.
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Description

Product Parameters

 

Item

Specification

Product Name

Automotive Press Die

Part No.

A2448803102 & A2448803202

Raw Material

CR3-GI50/50-U

Blanking Size

1.5T x 436W x 210P mm

Material Utilization Rate

67.2%

Tooling Size

3650L x 900W x 750H mm

Press Tonnage

Main: PKZY800 / Backup: 630 T

Shut Height

800 mm

Feeding Height

410-640 mm

Lower Lifting Height

50 mm

Force Data

Cutting 128 T / Forming 170 T / Stripper 27.9 T / Total 325.9 T

 

8

Operation and Load Distribution

An automotive panel press die should divide cutting, forming, and stripping loads across the sequence instead of concentrating them near one end of the tool. The listed forces are 128 T for cutting, 170 T for forming, and 27.9 T for stripping. For this Automotive Press Die, those values are reviewed by station together with the center of pressure. A 67.2% material utilization rate is useful for costing, but the carrier must still support the part through pilot entry, lifting, and the final cutoff without twisting.

Automotive Geometry Control

An automotive body press die for coated high-strength sheet needs a clear plan for material flow and springback. CAE simulation can indicate thinning, compression, and likely shape change before the working steels are finished. The same approach applies to an automotive sheet metal press die used for reinforcements or floor parts, where hole position and flange angle affect welding and assembly. An automotive forming press die should establish the main surface or profile before the final trimming line and holes are locked, otherwise downstream corrections may chase a shape that is still moving.

Tool Structure and Press Matching

The 800 mm shut height and 410-640 mm feeding-height range must be checked on both the PKZY800 main press and the 630 T backup press. A car body press die also needs appropriate lifting height, bolster fit, clamping access, and clearance for feeding equipment. The Automotive Press Die structure should support the high-load stations without unnecessary weight. Replaceable trim steels, forming inserts, pilots, and wear plates simplify later maintenance, while die steel and heat-treatment hardness are selected according to each component's actual duty.

Production Readiness

Tryout begins with station samples and a force review, then moves to dimensional checks for profile, trimming line, hole position, flange angle, burrs, and tool marks. Feed timing and lower lifting are adjusted before speed is increased. Buyers should submit a matched 2D drawing and 3D drawing set, the press specification, and die technical standards, plus the material certificate and inspection datums. That package allows the line fit, tryout plan, and spare-parts scope to be agreed before release.

Automotive Certification and Patent Basis

 

Automotive press die projects are normally reviewed against supplier quality systems, traceable documentation, and proven process discipline. This module can present IATF 16949, ISO 9001, export qualification records, high-tech enterprise recognition, and automotive tooling patents related to forming, cutting, lifting, or integrated die mechanisms.

The certificate content supports the technical data above by showing that the Automotive Press Die is developed within a structured manufacturing environment. It also helps purchasing and engineering teams assess whether the supplier can support automotive programs where dimensional approval, controlled changes, and repeatable tryout records are required.

product-1200-848

 

16949

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